October 9, 2007 

'Inside Hydraulics' Newsletter
http://www.hydraulicsupermarket.com


IN THIS ISSUE
1. Hydraulic regulation - of a different kind
2. An important fact about spool valves
3. Hydraulic troubleshooting - from your lap top
4. Content for your web site or e-zine
5. Help us spread the word
6. Tell us what you think

1.

Hydraulic regulation - of a different kind

Last month I was invited to speak at Enzed's bi-annual conference in Sydney. Enzed is the brand Parker Hannifin's Hose Doctors operate under throughout Australia and New Zealand.

In addition to speaking at the conference, I had the opportunity to talk to many of the 200 delegates. One of the many interesting things I learnt was, before a new recruit can begin working as a Parker/Enzed Hose Doctor, he or she must attend a two-week training program. And apparently it's intensive - 80 contact hours plus homework.

This commitment to rigorous training is reassuring to those of us who from time to time find ourselves having to work in close proximity to an operating hydraulic system. I know any time I find myself working near a large diameter, multi-spiral hose pressurized to 6,000 PSI I hope the guy who fabricated it knew what the heck he was doing.

And for good reason too. The consequences of being in the vicinity of a hose failure can be devastating. For a better appreciation of what I mean, read this article.

The week following the Enzed event I had a meeting with a lecturer at a local vocational college. He was in the process of developing a hydraulics training module for a group of apprentices and had chosen Industrial Hydraulic Control as the class text.

During our conversation it was revealed that the basic hydraulics program he was preparing involved 36 hours of contact time. As you know, I'm a big advocate of continuous learning and the pursuit of knowledge, but I found myself thinking this is less than half the amount of training an Enzed Hose Doctor gets in one specialized area.

I guess my point is, without any further education in hydraulics, when these apprentices become tradesman, there's nothing preventing them from working on any type of hydraulic equipment. But should it be this way?

In most developed countries the Electrician is a licensed trade. This means if you're a 'sparky' you must be appropriately trained and licensed for the type of electrical work you're doing. And for those of us who aren't - it's illegal to fiddle.

Why is this so? Simple really. If you don't know what you're doing your chances of getting fried (or frying someone else) increase significantly. There's similar parallels in hydraulics of course and those of us who've been around a while have seen the hydraulic equivalent of electrocution occur all too often: trying to remove a bladder from an accumulator with the bladder still gassed; using compressed air to remove the piston rod from a cylinder, and so on.

Should hydraulics be regulated in a similar way to electrics? I think it's inevitable. But I'd like to hear your views on this issue. And if you have any good "hydraulic electrocution" (or near miss) stories I'd like to hear about those as well.


The Nice Things People Say

"For the last 13 years I was technical manager for Demag Komatsu mining shovels Southern Africa. And I KNOW there is a SHOCKING amount of IGNORANCE in the field of hydraulics; oil sampling, oil viscosity, filtration, component change-out schedules and cooling systems are often blatantly ignored or misunderstood and the supplier is then put under pressure for warranties. Your books Insider Secrets to Hydraulics and Preventing Hydraulic Failures are right up my street."

Gerald Annandale
Dosco Precision Hydraulics
Edenvale South Africa


2.   An important fact about spool valves

In response to my article on troubleshooting cylinder drift in Issue #66 a couple of our members thought the influence of spool configuration on cylinder drift warranted discussion.

Charlie Field from Perry Slingsby Systems in the UK sent me this message:

"By far the most common reason for cylinder drift is the DCV controlling it. Closed to actuator spools almost always leak pressure to both service ports. If you effectively plug the actuator lines with gauges you will see something like 30% to 50% of the "P" line pressure in the actuator lines."

This CAN be a problem with closed-center cylinder spools (all ports blocked in the center position) when the pump is not unloaded. Bud Trinkel posed the question this way:

"How about a horizontally mounted cylinder powered by a pressure compensated pump at 3,000 PSI and using an all ports blocked center condition valve? Will that cause the cylinder to drift?"

As Bud knows and Charlie has pointed out, you can almost bet it will. As you've probably gathered this has nothing to with the integrity of the piston seal - which we were talking about in last month's article. It's due to the radial clearance of the spool.

Because radial clearance is required for the spool to slide in its bore, this valve design in not leakless. To say this another way, even when a port in a spool valve is closed off - a small amount of leakage should be expected.

Whereas the other main valve design used in hydraulics - the poppet type, where the valve 'poppet' closes against a seat IS generally considered leakless. That is, if the valve is closed and the poppet and its seat are in good condition - there is no leakage across the valve's ports.

BUT there's an important exception to this rule. Slip-in cartridge valves, also called logic elements are a type of poppet valve commonly found in today's hydraulic systems. Even though a logic element can be configured for flow in two directions, it is only leakless in one direction. To understand why, read this article

Getting back to cylinder drift caused by the radial clearance of the spool, if the pump can't be unloaded then a float center spool (A and B open to T) with load holding check or counterbalance valves is the typical solution.

This is an application issue and hopefully one which the technician in the field won't have to solve!


"This book has the potential to save many organizations lots of m0ney. It should be on the bookshelf of every engineer, supervisor, planner and technician that deals with hydraulic equipment... it's worth its weight in gold." Find out more

Alexander (Sandy) Dunn
Plant Maintenance Resource Center



3.   Hydraulic troubleshooting - from your lap top

'Fundamentals of Hydraulics and Troubleshooting' explains when and how to use diagnostic tests, including the direct pump test, system T test, spool valve leakage test and cylinder piston seal leakage test - all from the convenience of your lap top or desk top computer. Find out more


4. Content for your web site or e-zine

Need some fresh content for your web site or e-zine? You now have permission to reprint these 'Inside Hydraulics' articles on your web site or in your e-zine, provided:

1. Each article is printed in its full form with no changes.

2. You send an e-mail to editor@hydraulicsupermarket.com to advise us where you'll be publishing them.

3. You include the following acknowledgement at the end of each article:
About the Author: Brendan Casey has more than 17 years experience in the maintenance, repair and overhaul of mobile and industrial hydraulic equipment. For more information on reducing the operating cost and increasing the uptime of your hydraulic equipment, visit his web site: http://www.InsiderSecretsToHydraulics.com


5. Help us spread the word

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6. Tell us what you think

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Just e-mail the editor at: newslettersuggestions@hydraulicsupermarket.com

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