Hydraulic

An important fact about hydraulic spool valves

In response to my article on troubleshooting hydraulic cylinder drift a couple of our members thought the influence of valve spool configuration on cylinder drift warranted discussion.

Charlie Field from Perry Slingsby Systems in the UK sent me this message:

"By far the most common reason for cylinder drift is the DCV controlling it. Closed to actuator spools almost always leak pressure to both service ports. If you effectively plug the actuator lines with gauges you will see something like 30% to 50% of the "P" line pressure in the actuator lines."

This CAN be a problem with closed-center cylinder spools (all ports blocked in the center position) when the pump is not unloaded. Bud Trinkel posed the question this way:

"How about a horizontally mounted cylinder powered by a pressure compensated pump at 3,000 PSI and using an all ports blocked center condition valve? Will that cause the cylinder to drift?"

As Bud knows and Charlie has pointed out, you can almost bet it will. As you've probably gathered this has nothing to with the integrity of the piston seal - which we were talking about in last month's article. It's due to the radial clearance of the spool.

Because radial clearance is required for the spool to slide in its bore, this valve design in not leakless. To say this another way, even when a port in a spool valve is closed off - a small amount of leakage should be expected.

Whereas the other main valve design used in hydraulics - the poppet type, where the valve 'poppet' closes against a seat IS generally considered leakless. That is, if the valve is closed and the poppet and its seat are in good condition - there is no leakage across the valve's ports.

BUT there's an important exception to this rule. Slip-in cartridge valves, also called logic elements are a type of poppet valve commonly found in today's hydraulic systems. Even though a logic element can be configured for flow in two directions, it is only leakless in one direction. To understand why, read this article

Getting back to cylinder drift caused by the radial clearance of the spool, if the pump can't be unloaded then a float center spool (A and B open to T) with load holding check or counterbalance valves is the typical solution.

This is an application issue and hopefully one which the technician in the field won't have to solve!

If you enjoyed this article, you'll love Brendan Casey's Inside Hydraulics newsletter. It gives you real-life, how-to-do-it, nuts-and-bolts, hydraulics know-how – information you can use today. Listen to what a few of his subscribers have to say:

Can't Put It Down
“I get magazines and e-mails like this all the time. I never find time to read them. I decided to read Issue #30 and I couldn't put it down. I'll make time from now on.”

Richard A. Shade, CFPS
Project Engineer (Hydraulic Design)
JLG Industries Inc.

So Valuable It Earned Me A Raise
“The knowledge I've gained from this newsletter has been so valuable it has earned me a raise!”

Jack Bergstrom
Heavy Equipment Mechanic
Sharpe Equipment Inc.

Love It - Keep Them Coming
“I just love this newsletter. As a Hydraulics Instructor for Eaton, I make copies and distribute them to my students as I address various topics... Keep 'em coming.”

Michael S Lawrence
Hydraulics Instructor
Eaton Hydraulics Inc.

Here's a sample of what's covered in this powerful newsletter: troubleshooting, contamination control, component repair and testing, preventative maintenance, failure analysis, and much, much more!

To get a FREE subscription to the Inside Hydraulics newsletter, fill out this form - don't forget to capitalize the first letter of your name - and hit 'SUBSCRIBE NOW!'

First Name *
Email *

This is a private mailing list that will never be sold or given away for any reason.
You can also unsubscribe at anytime.


[Home]


Copyright © 2002 - 2013 Brendan Casey; Insider Secrets to Hydraulics